Venturi Meter and Pitot Tube:Working, Formula, Applications

Discover the Venturi Meter and Pitot Tube in Pharmaceutical Engineering! Learn their working principles, formulas, and real-world applications for fluid flow measurement. Essential for pharma manufacturing and cleanroom monitoring.

1. Venturi Meter

Definition

A Venturi meter is a flow measurement device that uses the principle of Bernoulli’s theorem to determine the flow rate of a fluid in a pipeline. It consists of three sections:

A B Short tapered section Long tapered section Throat section Connected to a differential manometer Figure: Venturi Meter
  1. Converging Cone: Reduces the cross-sectional area, increasing fluid velocity and decreasing pressure.
  2. Throat: The narrowest part where velocity is maximum, and pressure is minimum.
  3. Diverging Cone: Gradually expands the flow back to the original pipe diameter, recovering pressure.

Working Principle

The Venturi meter works on the principle of Bernoulli’s theorem, which states that the total energy (pressure + kinetic + potential) in a fluid remains constant. As the fluid passes through the throat, its velocity increases, and pressure decreases. The pressure difference between the inlet and throat is measured using a manometer, and the flow rate is calculated.

Formula

The flow rate (Q) is given by:

Q = A1 × v1 = A2 × v2

Using Bernoulli’s equation and the continuity equation, the flow rate can be expressed as:

Q = A1 × √ (2 × (P1 – P2)) / (ρ × (1 – (A2/A1)²))

Where:

  • A1 = Cross-sectional area at the inlet
  • A2 = Cross-sectional area at the throat
  • P1 = Pressure at the inlet
  • P2 = Pressure at the throat
  • ρ = Density of the fluid

Applications

  • Used in pipelines to measure the flow rate of liquids (e.g., syrups, suspensions) in pharmaceutical manufacturing.
  • Ensures accurate dosing and mixing of drugs.

Example

A Venturi meter is installed in a pipeline carrying water. The inlet diameter is 10 cm, and the throat diameter is 5 cm. The pressure difference between the inlet and throat is measured as 5000 Pa. The flow rate is calculated as follows:

Flow Rate Formula

Flow Rate Formula

$A_1 = \frac{\pi}{4} \cdot (0.1)^2 = 0.00785 \, m^2$
$A_2 = \frac{\pi}{4} \cdot (0.05)^2 = 0.00196 \, m^2$
$Q = 0.00785 \cdot \sqrt{\frac{2 \cdot 5000}{1000 \cdot \left(1 – \left(\frac{0.00196}{0.00785}\right)^2\right)}} = 0.012$

The flow rate calculated using Bernoulli’s equation.


2. Pitot Tube Meter

Definition

A Pitot tube is a device used to measure the velocity of a fluid at a specific point in a pipeline or open channel. It consists of a small tube inserted into the fluid, facing the flow direction, and a static pressure tube perpendicular to the flow.

Pitot tube Manometer A B R Figure: Pitot Tube

Working Principle

The Pitot tube measures the stagnation pressure (total pressure) and the static pressure of the fluid. The difference between these pressures is used to calculate the fluid velocity using Bernoulli’s equation.

Formula

Velocity Formula

The velocity v of the fluid is given by:

$$ v = \sqrt{\frac{2 \cdot (P_{\text{total}} – P_{\text{static}})}{\rho}} $$

Where:

  • P_{\text{total}} = Stagnation pressure (measured by the Pitot tube)
  • P_{\text{static}} = Static pressure (measured by the static tube)
  • \rho = Density of the fluid

Applications

  • Used to measure the velocity of air or gases in ducts and chimneys.
  • Applied in pharmaceutical cleanrooms to monitor airflow velocity.

Example

A Pitot tube is used to measure the velocity of air in a duct. The stagnation pressure is 101,500 Pa, and the static pressure is 101,325 Pa. The density of air is 1.225 kg/m³. The velocity is calculated as:

MathJax Example

The velocity equation is:

$$ v = \sqrt{\frac{2 \cdot (101,500 – 101,325)}{1.225}} = \sqrt{\frac{350}{1.225}} = 16.9 \, \text{m/s} $$

Comparison Table

FeatureVenturi MeterPitot Tube
PrincipleBernoulli’s theoremBernoulli’s theorem
MeasuresFlow rate in pipelinesFluid velocity at a point
ConstructionConverging-diverging tube with a throatSmall tube facing flow + static tube
Pressure MeasurementPressure difference between inlet and throatStagnation and static pressure difference
ApplicationsFlow rate measurement in pipelinesVelocity measurement in ducts or open channels

Figures

Venturi Meter

Inlet (A1) Converging Cone Throat (A2) Diverging Cone Outlet

Pitot Tube

Flow Pitot Tube Static Pressure Stagnation Pressure

Key Takeaways

  • Venturi meters are used to measure flow rates in pipelines, while Pitot tubes measure fluid velocity at a specific point.
  • Both devices rely on Bernoulli’s theorem and pressure differences for their operation.
  • These tools are essential in pharmaceutical engineering for ensuring accurate fluid flow and velocity measurements in processes like drug manufacturing and cleanroom monitoring.

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